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0102030405

Hydrocyclone Separator for Gold, Copper, Silver, Graphite - China Suppliers & Factory

The Hydro Cyclone is a highly efficient separation device designed to utilize centrifugal force for the effective separation of two-phase fluids. This essential equipment is widely used in various processes such as classification, thickening, dehydration, desliming, separation, and washing. Our hydrocyclones are engineered for optimal performance, ensuring that slurry is introduced through the inlet in either a tangential or involute direction, depending on specific operational requirements. Under the influence of centrifugal force, larger particles are directed downwards along the outer swirling flow, leaving through the apex as underflow. In contrast, finer particles are carried upwards via the inner swirling flow, exiting through the vortex as overflow. As a prominent factory and supplier in China, we take pride in offering top-quality hydrocyclones that meet diverse industrial needs

Product Detail

Hydro cyclone is a high-efficiency separation device which uses centrifugal force to separate two-phase fluids,it has been applied in classification, thickening, dehydration, desliming, separation, washing and other processes. Slurry is fed into the cyclone through the inlet in a tangential or involute direction (depends on how the slurry be fed). Under centrifugal force, large particles will move downwards along outer swirling flow, be discharged through apex as underflow, while fine particles will move upwards through inner swirling flow,be discharged from vortex as overflow.

Structure

Hydro cyclone consists of feed, outlet and inlet. hydro cyclone has one inlet that makes sure mud enters the cone along tangent direction. hydro cyclone has two outlets: the smaller at the bottom called underflow outlet or discharge outlet which denser or larger particles pass by, and the larger on the top called overflow outlet which lighter or finer mud pass by. The small inlet, outlet and small diameter needs high pressure while processing little capacity. On the contrary, the big inlet, outlet and big diameter needs low pressure while processing large capacity.

Applications

1. Closed circuit grinding.
2. Mineral Classification.
3. Concentrate or Tailings Thickening,Dewatering.
4. Tailings damming and filling.
5. Without motion and power unit,it needs to match with relevant slurry pump.
6. Hydro Cyclone Separator is mainly used in ore dressing industry for classifying, sorting, thickening and desliming.

Advantages

1. Automatic control can be adopted.
2. Large processing capacity and low operation cost.
3. Simple structure, easy to install and operate.
4. Small size, small footprint, easy to transport.
5. High grading efficiency (up to 80% ~ 90%) and fine grading granularity.
6. Multiple sets can be used in parallel or in series to improve the classification efficiency and processing capacity.
7. Using polyurethane wear-resistant material, the service life is greatly improved.

Product Display

Frequently Asked Questions

What is the working principle of a hydro cyclone?

A hydro cyclone utilizes centrifugal force generated by tangential feed pressure to separate solid particles from liquid. Heavy or large particles are thrown outwards against the wall and discharge from the bottom underflow, while light or fine particles move inward and upward, discharging from the top overflow.

What are the main applications of a hydro cyclone separator?

They are widely used in closed-circuit grinding, mineral classification, concentrate or tailings thickening and dewatering, tailings damming/filling, and desliming processes in the ore dressing industry.

How does the diameter of a hydro cyclone affect its performance?

Smaller diameter cyclones require higher operating pressure and are suitable for fine particle separation with low processing capacity. Larger diameter cyclones operate at lower pressure and are designed for high-capacity, coarser separation.

What material is used to improve the service life of hydro cyclones?

High-quality polyurethane wear-resistant material is commonly used for the lining, which significantly improves the service life and durability of the cyclone under abrasive conditions.

Can hydro cyclones be operated in groups?

Yes, multiple sets of hydro cyclones can be connected in parallel or in series to scale up the processing capacity and drastically improve overall classification efficiency.